Three Life Lessons Working at a Busy Distribution Center Teaches You
The shipping burnout is a surprisingly accurate analogy of real life.
I spent several years working at a busy distribution center. It was some of the hardest and most physically challenging work I have ever done. Just to put it in perspective, if you were working in the order filling modules, in order to make production you had to throw between 5,000 to 6,000 cases by hand in a twelve-hour shift. And by “throw" I mean a controlled toss, of course (wink, wink).
A few years ago I left my job at the warehouse, but my back is still trying to recover to this day. Though I do not miss the body aches, I am grateful for some of the lessons I learned there.
Upon reflection, I am surprised at the way the operation of that distribution center matches real life. I would love to share three of those lessons with you. You might be able to gain the takeaways without the broken back. My pain, your gain. You’re welcome.
You have to move through the pain.
When I was onboarding as a new hire, one of the managers said something pretty ominous to the group:
After your first few days you are going to be in pain. You will probably think about quitting.
Well, that was discouraging. He could have said something more like, “You’re going to love it here! This is a great work environment!” No, that’s not what he said. He might as well have told us, “We’re going to break you.”
In the end, it was good he told us that. It may seem counterproductive, but think about the alternative. He was honest about the kind of work we would experience so we went into it knowing what to expect. If he had painted a rosy picture, he would have set us up for failure. And yes, we probably would have quit.
Something else he was doing in saying this was weeding out the chaff. Only half of us came back for the second day of orientation. We were ready to accept the pain and work through it. The others? They obviously didn’t need the job bad enough. As for me, I had a family to feed so quitting simply could not be an option.
The first week on the floor was horrible. I felt like death. Every muscle hurt and I was exhausted. There were even fewer of us left on week two. But I noticed that the longer I worked there and pushed through the pain, the more my body became acclimated to it.
The soreness didn’t completely disappear, but it became small enough not to hinder me. The benefit of this was that I was able to provide faithfully for my family. That was worth every ache and pain to me.
Life isn’t all that different. Life hurts. And when it hurts we have two options. We can quit or push through the pain. It is only those who endure that will experience true success.
Are you pushing through the pain? Don’t quit just yet! This is a necessary part of the process.
Everyone has to do their part.
No matter what area of the warehouse you worked in, you were a part of a team. Within that team, there were roles for each person to play. The whole team always did the best when each individual member was dedicated to their role. Just like any team, we had good days and bad days. This is what the good days looked like:
- Everyone gave their best to the role they had been given.
- Everyone stayed in their lane. We didn’t get caught up in whether other people were doing their job. We just focused on doing ours.
- Everyone placed importance on the overall vision. Let’s face it, moving boxes from one location of a warehouse to another doesn’t elude a sense of meaning and purpose. You really have to buy in.
This is what the bad days looked like:
- Many team members did not give their all. There was a lot of melancholy among the group.
- We worried too much about other people’s performance and lost sight of our own. All this accomplished was the growth of bitterness and dissension between team members.
- We could care less about the vision. All we wanted to do was get by, clock out, and go home.
I don’t think I need to tell you that the good days produced much better results than the bad days. You have probably heard the old phrase,
“There is no I in team.”
As tired and used as it is, it’s true. In life, we are all a part of various groups and teams. We are in families, workplaces, churches, communities, and so on. This truth applies to them all. If these things are going to be the best they can be, we have to play our part.
Be a team player. Stay in your lane. Dedicate yourself to a vision.
Deal with your problems now, not later.
Keep those lights out boys!
I heard that sentence so much that it still haunts me in my dreams. The lights were the things that told you your line was too backed up. Now we get to talk about the most traumatic part of the warehouse experience.
We called it “the burnout”. This unsavory event occurred on the shipping dock. If you were a loader in the trailers, it was a regular part of your day.
You hand-loaded the trailers from floor to ceiling. You started out every new batch by opening your trailer and rolling the conveyor into it. This part of the conveyor was supplied by the entire conveyor system that ran through the warehouse.
What happened to everything that the order fillers threw (Ahem, controlled toss) on the lines? This is where it ended, right at your doorstep.
Here’s the kicker. The order fillers started tossing those cases on the lines twenty to thirty minutes before you got your trailer. That means when you pulled that line into the trailer you were backed up real bad.
Welcome to the burnout. In order to clear that line so the rest of the batch would go smoothly, you had to give it everything you had. You had to go hard. Many loaders failed to do it. I get it, it was a horribly unpleasant experience. But if you just took it in stride to avoid the work, you would actually create even harder burnouts for yourself in the future. You had to handle that burnout as soon as possible to make it smoother for yourself in the long run.
Life is full of burnouts. These are problems that arise that demand our attention. If we just ignore them they will only grow larger. Though they are unpleasant to deal with, it is always in our best interest to take care of them right away.
Are you handling your burnouts right away? Or are you hoping they will go away on their own?
So, there it is. Apparently, life is like a busy distribution center. Hopefully, my pain can truly be your gain. Just remember:
- Move through the pain.
- Always do your part.
- Handle your problems now.






